At T&R Welding Systems, we specialize in providing welding solutions for many industries including robotics, locomotive and appliance. Because our low employee turnover, we possess a level of experience that is much higher than other shops, particularly when it comes to fabrication welding. Our welders are dedicated to the welding trade and provide valuable expertise in welding using both MIG (GMAW) and flux core arc (FCAW) welding processes.
As part of our fabrication services, we specialize in larger parts up to 20’ in length, widths to 12’, up to 14’ height, and parts weighing up to 10 tons. Our facility is home to one of the largest boring mills in addition to several horizontal machining centers having up to 5-axis capabilities for use on a selection of materials that includes mild steel, iconel and non-ferrous (4140). Few shops can match this material versatility. As an experienced shop, we carefully inspect our weldments using a Faro measuring system along with first piece and final inspection ensuring high-integrity welds, and weldments that fall within the ±.001” tolerance. For more information on our fabrication welding, or to discuss a specific project, contact us directly.
Project Examples
Fabrication Welding Service Details
- Welding Process
- 
					      - GMAW (MIG) 
 FCAW (Flux Core Arc Welding)
 
- Machining
- 
					      - Large Boring Mill 
 Horizontal Machining Centers
 Up to 5-axis
 
- Materials
- 
					      - Mild Steel
 Stainless Steel
 Aluminum
 Nickel
 Magnesium
 Inconel
 MonelKovar
 Hastelloy
 Stellite
 Titanium
 Tool Steel (H12, D2, O2)
 Non-Ferrous (4140)
 
- Finishes
- 
					      - Painting 
 Powder Coating
 
- Welding Operation
- 
					      - Free Hand 
 Robotic
 
- Ovens
- 
					      - Pre-Heating 
 Post-Heating
 
- Length
- 
					      - Up to 20 ft 
 
- Width
- 
					      - Up to 12 ft 
 
- Height
- 
					      - Up to 14 ft 
 
- Weight
- 
					      - Up to 10 tons 
 
- Tolerance
- 
					      - ± .001 in 
 
- Inspection
- 
					      - First Piece 
 Faro Measuring System
 Final Inspection
 
- Testing
- 
					      - X-Ray 
 Fluoro Penetrant Inspection (FPI)
 Mag Particle Inspection
 
- Quality
- 
					      - Assurance 
 Traceability
 
- Documentation
- 
					      - Rod Lot Traceability 
 Certificate of Compliance
 
- Additional Services
- 
					      - Flame Cutting
 Burning
 Finish Machining
 Grinding
 DrillingPressing
 Sawing
 Assembly
 Project Management
 
- Production Volume
- 
					      - Experimental & Short Run Production Welding 
 1 to 100 pieces (Fabrication)
 100 to 500 pieces (Production)
 
- Typical Lead Time
- 
					      - 3 to 5 weeks 
 Rush Services Available
 
Additional Information
- Industry Focus
- 
					      - Industrial
 Locomotive
 Military
 GovernmentAppliance
 Robotics
 Fracking
 
- Intended Application
- 
					      - Specialty Machines
 Support Structures
 FramesMachine Bases
 Components
 Train Lifts
 
- Certifications & Associations
- 
					      - ISO 9001:2015 Registered
 AWS (D17.1, D1.1, D2.1)
 ASME (Section IX)Mil Standard
 Dayton Chamber of Commerce
 Dayton Region Manufacturers Association (DRMA)
 
- File Formats
- 
					      - AutoCAD 
 CAD Viewers
 

 trwelding@prodigy.net
trwelding@prodigy.net 
                       
						