Quality Tool & Die Repair Services
Since 1972, T&R Welding Systems has been a valued resource for industrial customers in far-ranging industries such as robotics, defense and locomotive, to provide high-quality weldments for mission critical applications, such as tool and die repairs. Unlike our competitors who perform tool and die repair as a sideline, our company focused on this welding operation from our inception. In fact, we have the expertise and capabilities to not only repair, but address concerns of build-up and hard facing on parts up to 10 tons.
We incorporate a thorough repair process that ensures every aspect of the repair is addressed on die parts that include injection molds, hand transfer dies and single-hit, progressive or transfer stampings. Our experienced team of machinists and welders disassemble and inspect the part to determine what machining and fabricating is required to return the part to working condition. For parts requiring replacement, our large selection of materials including stellite, titanium and stainless steel guarantees the part is repaired to withstand the rigorous demands associated with these tools in accordance with customer specifications. Because of our versatility and expertise, we can make repairs in small areas while avoiding build up. However, we can also improve and add build up on shafts that were turned too small.
To learn more about our tool and die repair services or discuss a potential repair project, see the table below or contact us directly.
Project Examples
Tool & Die Repair Service Details
- General Capabilities
- Repair
Build-Up
Hard Facing
- Repair Process
-
- Disassembly
Machining
Fabricating - GTAW (TIG) Welding
Reassembly
- Disassembly
- Die Types
-
- Injection Molds
Die Cast Molds
Stamping- Single Hit
- Progressive
- Transfer
- Forming Dies
Draw Dies
Blanking Dies
Secondary Dies
Hand Transfer Dies
Swaging Dies
- Injection Molds
- Material Applications
-
- Tool Steel
Non-Ferrous (4140)
Inconel
Monel
Kovar
Hastelloy
Stellite - Titanium
Mild Steel
Stainless Steel
Aluminum
Nickel
Magnesium
- Tool Steel
- Part Weight
- Up to 10 tons
- Inspection
- First Piece
Faro Measuring System
Final Inspection
- Testing
- X-Ray
Fluoro Penetrant Inspection (FPI)
Mag Particle Inspection
- Quality
- Assurance
Traceability
- Documentation
- Rod Lot Traceability
Certificate of Compliance
- Additional Services
-
- Burning
Finish Machining
Grinding
Drilling - Pressing
Sawing
Assembly
Project Management
- Burning
- Production Volume
- Experimental & Short Run Production Welding
1 to 100 pieces (Fabrication)
100 to 500 pieces (Production)
- Typical Lead Time
- 3 to 5 weeks
Rush Services Available
Additional Information
- Industry Focus
-
- Industrial
Locomotive
Military
Government - Appliance
Robotics
Fracking
- Industrial
- Intended Application
-
- Specialty Machines
Support Structures
Frames - Machine Bases
Components
Train Lifts
- Specialty Machines
- Certifications & Associations
-
- ISO 9001:2015 Registered
AWS (D17.1, D1.1, D2.1)
ASME (Section IX) - Mil Standard
Dayton Chamber of Commerce
Dayton Region Manufacturers Association (DRMA)
- ISO 9001:2015 Registered
- File Formats
- AutoCAD
CAD Viewers
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