Precision Production Welding Services

Click on thumbnail to enlargeProduction Welding Services
Production Welding Services

At T&R Welding Systems, delivering precise, high-quality work on time and within budget is the key to our success. We employ a workforce that is highly experienced and has been with us for many years. When combined with the latest equipment, few shops can compare with our ability to manufacture the finest production welding.

Starting with complete in-house capacity to machine small parts with our horizontal machining centers and up to 5-axis capability, we can build parts to exact specifications and achieve ±.001” tolerance. Because we manufacture these parts from a wide assortment of material including mild steel, magnesium and aluminum, our primary welding process is GTAW or TIG welding incorporating both free hand and robotic welding to create clean, high-quality welds. In addition, we also use pre-heating and post-heating ovens for enhanced quality of the weldments.

To ensure part and weld integrity, we inspect the first piece in every run along with a final inspection and all weldments are tested using x-ray, fluoro penetrant inspection and mag particle inspection. Upon passing inspection, parts receive a powder coat or paint finish depending upon requirements.

We are able to manufacture 100 to 500 pieces with a typical lead-time of three to five weeks. To learn more about our production welding, or to discuss the details of a project, contact us today.

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Project Examples

Production Welding Service Details

Welding Process
GTAW (TIG)
Machining
Large Boring Mill
Horizontal Machining Centers
Up to 5-axis
Materials
Mild Steel
Stainless Steel
Aluminum
Nickel
Magnesium
Inconel
Monel
Kovar
Hastelloy
Stellite
Titanium
Tool Steel (H12, D2, O2)
Non-Ferrous (4140)
Finishes
Painting
Powder Coating
Welding Operation
Free Hand
Robotic
Ovens
Pre-Heating
Post-Heating
Tolerance
± .001 in
Inspection
First Piece
Faro Measuring System
Final Inspection
Testing
X-Ray
Fluoro Penetrant Inspection (FPI)
Mag Particle Inspection
Quality
Assurance
Traceability
Documentation
Rod Lot Traceability
Certificate of Compliance
Additional Services
Burning
Finish Machining
Grinding
Drilling
Pressing
Sawing
Assembly
Project Management
Production Volume
Experimental & Short Run Production Welding
1 to 100 pieces (Fabrication)
100 to 500 pieces (Production)
Typical Lead Time
3 to 5 weeks
Rush Services Available

Additional Information

Industry Focus
Industrial
Locomotive
Military
Government
Appliance
Robotics
Fracking
Intended Application
Specialty Machines
Support Structures
Frames
Machine Bases
Components
Train Lifts
Certifications & Associations
ISO 9001:2008 Registered
AWS (D17.1, D1.1, E2.1)
ASME (Section IX)
Mil Standard
Dayton Chamber of Commerce
Dayton Region Manufacturers Association (DRMA)
File Formats
AutoCAD
CAD Viewers

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