Precision Production Welding Services
At T&R Welding Systems, delivering precise, high-quality work on time and within budget is the key to our success. We employ a workforce that is highly experienced and has been with us for many years. When combined with the latest equipment, few shops can compare with our ability to manufacture the finest production welding.
Starting with complete in-house capacity to machine small parts with our horizontal machining centers and up to 5-axis capability, we can build parts to exact specifications and achieve ±.001” tolerance. Because we manufacture these parts from a wide assortment of material including mild steel, magnesium and aluminum, our primary welding process is GTAW or TIG welding incorporating both free hand and robotic welding to create clean, high-quality welds. In addition, we also use pre-heating and post-heating ovens for enhanced quality of the weldments.
To ensure part and weld integrity, we inspect the first piece in every run along with a final inspection and all weldments are tested using x-ray, fluoro penetrant inspection and mag particle inspection. Upon passing inspection, parts receive a powder coat or paint finish depending upon requirements.
We are able to manufacture 100 to 500 pieces with a typical lead-time of three to five weeks. To learn more about our production welding, or to discuss the details of a project, contact us today.
Project Examples
Production Welding Service Details
- Welding Process
- GTAW (TIG)
- Machining
- Large Boring Mill
Horizontal Machining Centers
Up to 5-axis
- Materials
-
- Mild Steel
Stainless Steel
Aluminum
Nickel
Magnesium
Inconel
Monel - Kovar
Hastelloy
Stellite
Titanium
Tool Steel (H12, D2, O2)
Non-Ferrous (4140)
- Mild Steel
- Finishes
- Painting
Powder Coating
- Welding Operation
- Free Hand
Robotic
- Ovens
- Pre-Heating
Post-Heating
- Tolerance
- ± .001 in
- Inspection
- First Piece
Faro Measuring System
Final Inspection
- Testing
- X-Ray
Fluoro Penetrant Inspection (FPI)
Mag Particle Inspection
- Quality
- Assurance
Traceability
- Documentation
- Rod Lot Traceability
Certificate of Compliance
- Additional Services
-
- Burning
Finish Machining
Grinding
Drilling - Pressing
Sawing
Assembly
Project Management
- Burning
- Production Volume
- Experimental & Short Run Production Welding
1 to 100 pieces (Fabrication)
100 to 500 pieces (Production)
- Typical Lead Time
- 3 to 5 weeks
Rush Services Available
Additional Information
- Industry Focus
-
- Industrial
Locomotive
Military
Government - Appliance
Robotics
Fracking
- Industrial
- Intended Application
-
- Specialty Machines
Support Structures
Frames - Machine Bases
Components
Train Lifts
- Specialty Machines
- Certifications & Associations
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- ISO 9001:2015 Registered
AWS (D17.1, D1.1, D2.1)
ASME (Section IX) - Mil Standard
Dayton Chamber of Commerce
Dayton Region Manufacturers Association (DRMA)
- ISO 9001:2015 Registered
- File Formats
- AutoCAD
CAD Viewers
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