Custom Fabrication Welding Services
At T&R Welding Systems, we specialize in providing welding solutions for many industries including robotics, locomotive and appliance. Because our low employee turnover, we possess a level of experience that is much higher than other shops, particularly when it comes to fabrication welding. Our welders are dedicated to the welding trade and provide valuable expertise in welding using both MIG (GMAW) and flux core arc (FCAW) welding processes.
As part of our fabrication services, we specialize in larger parts up to 20’ in length, widths to 12’, up to 14’ height, and parts weighing up to 10 tons. Our facility is home to one of the largest boring mills in addition to several horizontal machining centers having up to 5-axis capabilities for use on a selection of materials that includes mild steel, iconel and non-ferrous (4140). Few shops can match this material versatility. As an experienced shop, we carefully inspect our weldments using a Faro measuring system along with first piece and final inspection ensuring high-integrity welds, and weldments that fall within the ±.001” tolerance. For more information on our fabrication welding, or to discuss a specific project, contact us directly.
Project Examples
Fabrication Welding Service Details
- Welding Process
- GMAW (MIG)
FCAW (Flux Core Arc Welding)
- Machining
- Large Boring Mill
Horizontal Machining Centers
Up to 5-axis
- Materials
-
- Mild Steel
Stainless Steel
Aluminum
Nickel
Magnesium
Inconel
Monel - Kovar
Hastelloy
Stellite
Titanium
Tool Steel (H12, D2, O2)
Non-Ferrous (4140)
- Mild Steel
- Finishes
- Painting
Powder Coating
- Welding Operation
- Free Hand
Robotic
- Ovens
- Pre-Heating
Post-Heating
- Length
- Up to 20 ft
- Width
- Up to 12 ft
- Height
- Up to 14 ft
- Weight
- Up to 10 tons
- Tolerance
- ± .001 in
- Inspection
- First Piece
Faro Measuring System
Final Inspection
- Testing
- X-Ray
Fluoro Penetrant Inspection (FPI)
Mag Particle Inspection
- Quality
- Assurance
Traceability
- Documentation
- Rod Lot Traceability
Certificate of Compliance
- Additional Services
-
- Flame Cutting
Burning
Finish Machining
Grinding
Drilling - Pressing
Sawing
Assembly
Project Management
- Flame Cutting
- Production Volume
- Experimental & Short Run Production Welding
1 to 100 pieces (Fabrication)
100 to 500 pieces (Production)
- Typical Lead Time
- 3 to 5 weeks
Rush Services Available
Additional Information
- Industry Focus
-
- Industrial
Locomotive
Military
Government - Appliance
Robotics
Fracking
- Industrial
- Intended Application
-
- Specialty Machines
Support Structures
Frames - Machine Bases
Components
Train Lifts
- Specialty Machines
- Certifications & Associations
-
- ISO 9001:2015 Registered
AWS (D17.1, D1.1, D2.1)
ASME (Section IX) - Mil Standard
Dayton Chamber of Commerce
Dayton Region Manufacturers Association (DRMA)
- ISO 9001:2015 Registered
- File Formats
- AutoCAD
CAD Viewers
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