Custom Fabrication Welding Services

Click on thumbnail to enlargeFabrication Welding Services
Fabrication Welding Services

At T&R Welding Systems, we specialize in providing welding solutions for many industries including robotics, locomotive and appliance. Because our low employee turnover, we possess a level of experience that is much higher than other shops, particularly when it comes to fabrication welding. Our welders are dedicated to the welding trade and provide valuable expertise in welding using both MIG (GMAW) and flux core arc (FCAW) welding processes.

As part of our fabrication services, we specialize in larger parts up to 20’ in length, widths to 12’, up to 14’ height, and parts weighing up to 10 tons. Our facility is home to one of the largest boring mills in addition to several horizontal machining centers having up to 5-axis capabilities for use on a selection of materials that includes mild steel, iconel and non-ferrous (4140). Few shops can match this material versatility. As an experienced shop, we carefully inspect our weldments using a Faro measuring system along with first piece and final inspection ensuring high-integrity welds, and weldments that fall within the ±.001” tolerance. For more information on our fabrication welding, or to discuss a specific project, contact us directly.

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Project Examples

Fabrication Welding Service Details

Welding Process
GMAW (MIG)
FCAW (Flux Core Arc Welding)
Machining
Large Boring Mill
Horizontal Machining Centers
Up to 5-axis
Materials
Mild Steel
Stainless Steel
Aluminum
Nickel
Magnesium
Inconel
Monel
Kovar
Hastelloy
Stellite
Titanium
Tool Steel (H12, D2, O2)
Non-Ferrous (4140)
Finishes
Painting
Powder Coating
Welding Operation
Free Hand
Robotic
Ovens
Pre-Heating
Post-Heating
Length
Up to 20 ft
Width
Up to 12 ft
Height
Up to 14 ft
Weight
Up to 10 tons
Tolerance
± .001 in
Inspection
First Piece
Faro Measuring System
Final Inspection
Testing
X-Ray
Fluoro Penetrant Inspection (FPI)
Mag Particle Inspection
Quality
Assurance
Traceability
Documentation
Rod Lot Traceability
Certificate of Compliance
Additional Services
Flame Cutting
Burning
Finish Machining
Grinding
Drilling
Pressing
Sawing
Assembly
Project Management
Production Volume
Experimental & Short Run Production Welding
1 to 100 pieces (Fabrication)
100 to 500 pieces (Production)
Typical Lead Time
3 to 5 weeks
Rush Services Available

Additional Information

Industry Focus
Industrial
Locomotive
Military
Government
Appliance
Robotics
Fracking
Intended Application
Specialty Machines
Support Structures
Frames
Machine Bases
Components
Train Lifts
Certifications & Associations
ISO 9001:2008 Registered
AWS (D17.1, D1.1, E2.1)
ASME (Section IX)
Mil Standard
Dayton Chamber of Commerce
Dayton Region Manufacturers Association (DRMA)
File Formats
AutoCAD
CAD Viewers

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